Category: Air Curtains

Specification facts to know about Air curtain manufacturers!

 

What makes good air curtain?

An Air curtain technically, is a fan-powered air device that automatically creates an invisible air barrier wherever it is being installed. It is mostly used over the doorway to separate efficiently two different environments and it makes this separation without limiting or interrupting the access of the people or vehicles on the premises. Air curtain manufacturers make sure that they are highly operational and progressive.

There are many Air curtain manufacturing units and their worldwide users but not all are fully aware and familiar with its usage and specifications. Thus, we have listed some characteristics and tips that all users should keep in mind to choose the right product.

  • The first and foremost important thing is the height of the door
  • Choose an air curtain according to the width of the door
  • The location of the building should be the determinant factor for the level of protection needed against weather conditions
  • Use air curtains if the focused building has several doors in the same area,
  • If the building has several stories connected by escalators/stairs
  • Air curtains are best to measure pressure differences between the inside and outside of the building
  • Door characteristics also matter to choose an air curtain, if frequently closing and opening, then go for sensor based device, or else manual.
  • Characteristics of the ventilation and air conditioning installation
  • Voltage and electrical power availability also affect the performance of air curtain
  • What type of business, location, and office equipment are there is also vital to get the appropriate product.
  • The fitting style of an air curtain is also responsible for its performance such as free hanging or recessed, horizontal or vertical installation, heated or unheated, etc.

Air curtains and their manufacturing specifications

However, there are different sorts of air curtains available as per the industry usage. So, herein we have mentioned some of them for your information and knowledge.

Types of Air Curtains:

There are majorly four broad categories of air curtain to cater to the different usages and requirements of the customers. They are as follows:

  • The very first type of Air Curtain with a velocity of 15-17 meters/sec, the basic usage is to create only a thermal barrier.
  • Another one is Air Curtains with a velocity of 17-19 meters/sec. Their primary purpose is to control dust, pollution, and insects in varying degrees.
  • The next type of Air curtain with a velocity of 20-22 meters/sec and they act as a device that controls dust, pollution, and insects in varying degrees
  • Special Purpose Velocity Air Curtain has 26 meters/sec & above and it is specifically required where a high degree of pollution and insect control is needed. They are perfect for industries such as canning, bakeries, dairies, pharmaceuticals, distilleries, and cold storage.

Some Air curtain manufacturers in India are:

  • Mitzvah

Mitzvah Air Curtains are duly designed in the most professional ways to provide uniform air with minimum noise and no wobbling. Our products are thoroughly tested at labs and meet the highest quality standards to provide customers a trouble-free service& experience. The Air Curtains mostly do not require any post services if the usage is clear and adequate. In order to meet the low noise requirements for conference rooms, operation theatres, and computer rooms among others, Air Curtains also come in acoustically treated models to meet such requirements. The Air Curtains are especially suited to meet the requirements of hotels, restaurants, fast food centers, distilleries, and pharmaceutical industries where the entry of mosquitoes and flies needs to be curbed.

2)    Mitsubishi

Mitsubishi Electric India Pvt. Ltd. was effectively incorporated in 2010, and since then they strive for manufacturing the best products among other competitors. They focus on realizing the potential and needs of customers to fulfill the requirement of Indian households. Mitsubishi Electric is one of the top Air Curtains Manufacturers that are perfect to maintain a comfortable, clean and hygienic environment while also saving energy with a quiet, efficient, and powerful operation.

3)    Euronics

Euronics is a major Exporter, Supplier, and Air Curtains Manufacturer in New Delhi. Air Curtains have now become a necessary part of air-conditioned areas as they act as the premier thermal barriers. They are primarily to prevent dust and pollution, but they are capable of giving additional services as well. Air Curtain is custom-made units given as per different requirements. The cabinets of these products are made of cold rolled mild steel sheets which are duly powder coated or are made with Stainless Steel as per the usage &requirement. Whereas the blowers are made of high-quality aluminum/plastic fiber both statically as well as dynamically on computerized digital balancing machines.

4)    SudhaiAirTech

Sudhai Air Tech has been one of the best air curtain manufacturers and projector companies that provide the most efficient, cost-effective, reliable technical products in the market.

They have headquarters in Mumbai, Maharashtra. The company not only manufactures products but also offers expert advice on air curtain projects, system design, supply, service, after-sales support, etc.

Their wide-ranging products cover everything from economical air curtains used in medium size shops, complexes &doorways to large industrial units for warehouses and workplaces. The products are sold in various color options beautifully designed &crafted products for prestigious buildings and stores. Sudhai Air Curtains stand out from other products as they have slim, simple mounting, high power & durable airflow.

Posted on Author MitzvahCategories Air CurtainsTags , , , , , , , ,

Air Curtains Supplier in India- Things to Consider Before Selecting a Vendor

 

Air Curtains Supplier in India

With air curtains supplier in India, Selecting a vendor is one of the most crucial tasks before selecting an air curtain. A reliable vendor will understand your needs and help you choose the air curtain that is best suited to your requirements. There are various important factors listed below that you must consider before selecting your vendor:

  1. Manufacturer: You should know the original source i.e. from where your vendor procures the machines. The manufacturer must be a reputed one in the field and enjoy great goodwill in the market.
  2. Experience: To a great extent, the experience of the vendor decides his reliability. Better experience implies a better understanding and knowledge of market conditions and customer requirements. Therefore, it becomes imperative to analyze the experience of the vendor.
  3. A number of installations: Choose the vendor who has already served for a number of years. Get to know the number of installations done by them within the country and around the world (if any). A large number of installations would imply better knowledge and a better understanding of the field.
  4. Technically Equipped: Their production unit should be technically advanced in terms of working and delivery. It will provide a better breakthrough in the competitive market. The vendor should be able to guide you on various kinds of flow patterns and workability and should be able to customize a solution whenever required.
  5. Warranty and part Availability: Many vendors commit to a warranty that is beyond their scope. As an international standard, a manufacturer should be able to provide support for all the parts and make them available for a minimum tenure of 10 years. Generally, traders overcommit and shed their responsibility when parts are needed.

What should be the Right Velocity AsPer AMCA/NSF Guidelines

Everyone in the industry struggles with the above question and many times, engineers out of their experience or some thought specify velocities at different points, either on top of the door or on the floor, etc.

The Air curtain Manual by AMCA Specifies the right velocity parameters. The same is mentioned in NSF Guidelines also.

The velocity specifications as mentioned in AMCA Publication, 222-08 Application manual for Air Curtains, are as follows:

Application Manual for Air Curtains; Section 8.6.1.2

8.6.1.2 ANSI/NSF37- Air Curtains for Entranceways in food and food service establishments. The NSF standard establishes criteria for ACU air performance, construction, design, and material type. An ACU construction that complies with this standard is considered by the food service industry to provide effective flying insect protection to an entryway by deterring flying insects from entering through the opening or nesting in the ACU. These criteria can be summarized into basic principles that are intended to create a clean and healthy environment.

  1. Laboratory Methods of Testing Air Curtain Units for Aerodynamic Performance Rating: This AMCA standard defines the test methods that can be used to generate data for the typical types of air curtains performance. This data can then be used to compare different models for aerodynamic performance. Note that the data generated from the tests described in the standard does not define an ACU’s relative effectiveness.

If the data is measured and generated from an AMCA accredited laboratory, the product can be licensed to bear the AMCA seal (if applied for) under AMCA 211, Certified Rating Program- Product Rating Manual for Fan Air Performance. The AMCA Seal represents the fact that the ACU has been independently tested by a third party, adding credibility to manufacturer ratings.

The performance data generated, as defined by ANSI/AMCA 220 and simplified here, are:

  • Average Outlet Velocity- The mathematical derivation of a velocity flow rate by dividing the air volume flow rate by the air curtain discharge area. This value should be used with outlet velocity uniformity to compare different ACUs.
  • Velocity Projection- The average of the peak velocities measured along the ACU discharge nozzle at predetermined widths at specified distances away from the ACU. These values can also be used to determine velocity uniformity at said specified distance.
  • Outlet Velocity Uniformity- This is a measure of the consistency of the discharge velocities across the ACU width expressed in a percentage determined by a standard deviation method.
  • Airflow Rate- Physically measured by a recognized air volume test chamber using ANSI/AMCA 210, Laboratory Methods of Testing Fans for Certified Aerodynamic Performance Rating.
  • Power Rating– This is the electrical power actually consumed by the entire unit(in KW) during the Air Volume Flow Rate; not to be confused with the mechanical energy equivalent to the unit horsepower.
  1. Air Curtains Entranceways in Food and Food Service Establishments: The NSF standard establishes criteria for ACU air performance, construction, design, and material type. An ACU construction that complies with this standard is considered by the food service industry to provide effective flying insect protection to an entryway by deterring flying insects from entering through the opening or nesting in the ACU.

These criteria can be summarized into basic principles that are intended to create a clean and healthy environment. The air performance defined in this standard is geared toward protection from flying insects.

The opening types are defined by three categories:

  • Customer Entryway
  • Service Entryway
  • Drive through Window

Each type has its own minimum performance requirement.

  1. Customer Entryway: The Customer Entryway test requires a maximum mounting height declaration and a minimum air velocity of 3.05 m/s (600fpm). Velocities are measured within 200mm (8 in.) deep by ACU nozzle width wide area broken into 50mm*150 mm (2in.*6in.) grids, 0.9m (3ft) from the floor.
  2. Service Entryway: The service entryway test requires a maximum mounting height declaration and a minimum air velocity of 8.15m/s (1600 fpm). Velocities are measured within a 75mm (3in.) deep by ACU nozzle width wide area broken into 75mm*150mm(3in.* 6in.) grids, 0.9m(3ft) from the floor.
  3. Drive-through Window: The drive-through Window test requires only a minimum air velocity of 3.05 m/s (600 fpm), 1/3 the distance of the vertical opening above the service window countertop. Velocities are measured within a 200mm (8 in.) deep by ACU nozzle width wide area broken into 50mm * 150 mm (2 in.*6 in.) grids.

The design and construction requirements are intended to prevent the nesting of vermin, the accumulation of dirt, debris, and moisture; and to provide accessibility for servicing, cleaning, and inspection.

The material requirements are intended to ensure that the equipment is resistant to penetration from vermin and wear with the respect to food safety (i.e., the effect of food, heat, refrigerants, cleaning, and sanitizing compounds).

Lastly, ACU units can be tested, certified, and listed to standard ANSI/NSF 37 by nationally recognized testing laboratories and certifying bodies that have a food service program. Some of these agencies include NSF and the corresponding NSF Mark, UL.

Posted on Author MitzvahCategories Air CurtainsTags , , , , , ,

How to Take Sizes of an Air Curtains?

 

Air Curtain Sizes

For Air Curtains Supplier, there is a Contrary to the common belief, that taking the measurement is actually a child’s play. With only a single piece of equipment, i.e. a measuring tape, this job can be done easily.

It is important to know just 3 basic pointers:

  • 1. Width of the door
  • 2. Height of the door
  • 3. Space available above the door Checklist/selection guide

You can even go to the link to watch the video https://www.youtube.com/watch?v=JcrGHe_NE04

Factors that will drastically hamper the Air Curtain’s performance

Factors that hamper the Effectiveness of Air Curtains Supplier

Typically air curtains work well in many facilities such as production and industrial buildings, stores, transport terminals, car services, garages, markets, shopping complexes, drying houses, etc. But the proper installation of air curtains is necessary to ensure their proper working.

There are a few other factors that can affect the efficient working of air curtains such as

    • Negative Pressure:If the facility has exhaust fans or gravitational ventilators and no supply air or there is a difference between the exhaust and supply air (i.e. the latter is less than the former) the negative pressure is created.
    • In these kinds of conditions the volume of air moving out from air curtains is also sucked in the facility along with the outside air and hence air curtains become ineffective.
    • High Wind Velocity:When the outside Wind Velocity is too high as in the case of storms, it will disrupt the flow pattern created by the air curtain on the doorway. So, whenever the outside wind velocity of the curtain, it will get disrupted.
    • Horizontal Gap between Wall and Machine:If the horizontal gap between the wall and the machine is too wide, the performance of air curtains will be drastically reduced. An air curtain should be installed close enough to the door so that there is no leakage from the sides of the door. The gap should be less than 50mm, for maximum effectiveness.
    • Vertical Gap between the Nozzle and the top of the Door:If the vertical gap between the nozzle and the top of the opening will be wide, the effectiveness of the air curtains supplier will be affected. Ideally, the gap should be less than 100mm machine.
    • Sizing the Air Curtain:The Air Curtain should always be equal to the Width of the Door, for it to perform optimally. If the air curtain is oversized, it will require more energy than usual and if the air curtain is undersized, it will prove insufficient to fully protect the opening it has been installed above. This will lead to an unnecessary increase in costs because of energy wastage.
    • Placement of Air Curtain:When our primary objective is to discourage the entry of mosquitoes and flies, the air curtain should be installed outside. When installed outside, it becomes 4 times more effective to stop flies, than the one which is installed inside.

How to Save Rs. 420 Every Hour and Enhance Productivity?

Air is nature’s greatest gift to mankind and the quality of the air we breathe in affects not only our productivity but the quality of our life as well. Air curtains are one of the best and most cost-effective ways to maintain the quality of air within the premises and retain a hygienic environment.

Do you know air curtains can help us save millions of hard-earned money?

A simple mathematical calculation can prove this. Let’s see how:

Energy Calculation

E = m C ∆T
m : Mass of Air
C : Specific heat of Air at given Temperature
∆T : Temperature Difference

m = Density X Volume
Density of Air at 40˚C = 1.127 Kg/cu. Meter
C = Specific Heat = 1.005 KJ / (Kg ˚C)
∆T = Temperature Difference = 15˚C
(assuming the outside temperature is 40˚C and the inside is 25˚C)

Volume = Area X Velocity of Air from Door X Time of Opening
(Say : Door Size = 8ft X 4 ft
Velocity = 1 m/s = 200 fpm
Time of Opening = 1 min
Volume = 32 X 200 X 1 = 6400 cu. ft. = 181.22 cu. meter)

m = Density X Volume
(from Above = 1.127 Kg/cu. meter X 181.22 cu. meter
= 204 Kgs)

E = m C ∆T
= 204 kgs X 1.005 KJ / (Kg ˚C) X 15˚C
= 3075.3 KJ = 0.85425 KWh
Thus –
India if Per KWH cost of Power is Rs 8.10
The cost of Opening the Door of Size 8ft X 4ft for 1 min is = Rs 6.92

Cost of Running an Air Curtain of 4 ft = 400W (Input Power) for 1 minute = 6paise
Rate per Kwh X Time X Power Input
8.10 X 1/60 X 0.4 = 5.4 paisa

Net Saving = Rs 6.92 – 0.06 = Rs 6.86

Saving per Hour= Rs.7*60min=Rs.420 per Hour

Thus, you can see how Air Curtains help us save Rs. 420/hour. Also, they create a comfortable and amiable environment by keeping mosquitoes, flies, and other pollutants away.

An air curtain helps maximize savings by reducing energy loss and improving the effectiveness of our cooling/heating systems. They provide a risk-free alternative by shielding the premises without an actual physical door and are one of the best investments for a business.

Posted on Author MitzvahCategories Air CurtainsTags , , , ,

Technological Edge of Air Curtains Manufacturers in India

Air Curtains Manufacturers in India

Classification of Air Curtains manufacturers in India Based on Flow and Fans Type

Air Curtains can be mainly classified into two types:

  • Recirculating and
  • Non-recirculating Air Curtains

Recirculating Air Curtain gathers and returns the discharged air in the air curtains inlet. The process is continuously repeated with a plenum built into the door that connects back to the inlet of the air curtain via the duct.

Non- recirculating Air Curtain captures fresh air from the environment and discharges it from the unit. Since the same air is not recirculated back, these air curtains can be termed non-recirculating air curtains.

Recirculating air curtains are more efficient than their counterparts but still, non -recirculating air curtains are more popular. The majority of installations today are non-recirculating due to their cost efficiency and ease of installation.

Directions of Flow:

There are 3 possible directions of blow-out air streams, both for recirculating and non-circulating curtains:

  • Horizontal Mounting from top to bottom: Horizontal mounting is the most common Installation and most economical way to mount an air curtain. Here, the air curtain is installed horizontally across the top of the opening and the air is discharged from top to bottom of the door.
  • Vertical Mounting from left to right or right to left: Here, the curtain is mounted perpendicular to the ground and the air is expelled from left to right and right to left. Vertical discharge mostly requires mounting curtains on both sides of the door which adds up the total cost of installation. Normally, this kind of installation is required in places with very wide or high door openings.
  • Horizontal discharge from bottom to top: This installation is not very common and is specially used in the case of hot oven applications. The curtain units require special frames and are mounted at the door level and the installation is carried out under specialized guidance.

Type of Fans

Air Curtains can be designed and manufactured with various types of Fans. The three most commonly used fan types are:

Centrifugal

Most air curtain units employ centrifugal fans that use a forward or backward-curved impeller. Centrifugal fans make use of blades to drag air into a circular motion. The pressure of an incoming air stream is increased by blades mounted on a circular hub and alters the direction of the outward flowing air, usually by 90 degrees. Centrifugal fans move air radically and outwards through the vortex housing. Centrifugal fans provide a stronger and more stable air flow than axial fans and therefore, need a higher power input.

Axial

As the name suggests, an axial fan causes air to flow through it in an axial direction. The fan blades rotate around an axis and draw air in parallel to that axis. In other words, the air flows axially in and axially out which forces the air out in the same direction. The fan creates a pressure difference that forces flow through the fan.

Axial fans create a large volume of airflow, but the air flows they create are of low pressure. Therefore, these fans need a low-power input for operation. There is a wide range of axial flow fans. It may vary from low or medium-pressure fans to high-pressure fans. Because of the3 cool and low-pressure high-volume air flows they create, axial fans are best suited for many general-purpose applications.

Cross Flow

Cross-flow fans are derivative fans and comprise a housing with a rear wall and a vortex wall. Within that housing, there is an impeller surrounded by forwarding curved blades. When the air moves through a cross-flow fan, it flows transversely and passes through its blades twice.

In cross-flow fans, the air enters in a perpendicular direction to the motor shaft and is detected by the fan blades and expelled. These fans have a long, rectangular shape and use either an alternating current (AC) or direct current (DC) motor. These fans are also referred to as tubular fans or tangential fans because of their long and narrow shape and airflow pattern. Unlike centrifugal fans, in cross-flow fans, the air flows through the fan itself rather than through an inlet. They provide a high-pressure coefficient and are preferred for their low noise. The most common application for them is a split air conditioner.

All the above types of fans have their own advantages and disadvantages and can be used for different kinds of applications.

Mitzvah manufacturers and suppliers of air curtains keep in mind the technological edge of air curtains. The manufacturer of best quality Air curtains that will help you to save money and clean your environment. If you are looking to buy air curtains manufacturers in India, then go through with Mitzvah.

Here you can find affordable air curtains price!!

Posted on Author MitzvahCategories Air CurtainsTags , , , , , , , ,

Air Curtains Manufacturers- What is the Mechanism behind Air Curtain?

air curtains manufacturers

Mitzvah air curtains manufacturers in those ways where air enters the Air Curtain (Air Door) through the fan housing before being accelerated by the fan. This fast-moving air gets into the plenum which ensures that the air is evenly distributed along the entire length of the discharge nozzle.

The airfoil design of the blower with vortex-shaped housing in combination with the nozzle ensures the uniformity of the air stream and minimum turbulence. The air which is discharged via the nozzle goes to the door as a jet stream and about 80% of the air volume gets to the side where the air curtain is installed or the suction side while 20% flows towards the opposite direction.

Or, in simpler words, we can say that the air curtains divide the internal and external environment.

It follows a complicated mechanism where the air enters the machine through an inlet grille attached inside the air curtain and is then compressed by a few internal centrifugal fans and forced out through an air outlet, which is directed towards the open doorway.

Heated air curtains have a coil electric, hot/chilled water, steam, indirect or direct gas, direct expansion, etc. to heat or cool the jet. Heating is used to save people from feeling a cold jet of air while crossing the doorway and also, to heat the volume of air coming in at the entrance.

These types of air curtains are generally used in cold climates and are placed inside.

Most Common Problems Experienced by People who are not Using Air Curtains

In cold rooms, warehouses, industrial, commercial buildings, and other such places, continuous movement is inevitable which means repeatedly opening and closing doors and sending an open invitation to a variety of issues and problems.

People who do not invest in air curtains face common problems that might affect their daily operations;

  1. Ingress of flies and mosquitoes
  2. Heavy Electricity Bills
  3. Air Conditioners not performing as desired
  4. High Dust in the showroom
  5. Smell or smoke problem
  6. Continuous breakdown of Machines due to Dust & heating
  7. Heavy loss of fuel in case of conveyor hot ovens
  8. Worried about the opening and closing of Door
  9. Concerned about product Quality and hygiene
  10. Irritated customers because of flies and mosquitoes.

Mitzvah provides world-class air curtains manufacturers & suppliers in India. Mitzvah is the leading name in air curtains manufacturer and Supplier Company.  An air curtain controls the flood of air by keeping cold air out in winter and adapting air in during summer. With its strong engine or blower, it assists with halting the penetration of poisons and flying bugs. This is particularly significant in stores that have food or other consumables. It is appropriate for huge display areas, grocery stores; gem specialist display areas, shopping centers, and so on. It isolates various conditions while permitting a smooth, continuous progression of individuals, vehicles, and unhindered vision through the opening.

Posted on Author MitzvahCategories Air CurtainsTags , , , ,

Mitzvah Air Curtains Control Climate and Energy Costs

air curtains

What are Air Curtains?

Before, actually getting into the species of how what, and where, it is quite crucial to understand what exactly are air curtains. Have you ever experienced air striking your head when you enter an airport or a mall? Ever wondered what that is? Well, it is surely something more than an ordinary door or any air vestibule.

In fact, it is an invisible barrier of air that prevents the inside air to mix with the outside air, thus preventing the loss of conditioned air and obstructing the entry of mosquitoes, flies, and dust, without any physical division.

Air curtains or air doors are devices that help create an unseen blockade between the air outside your premise and inside your workplace without the necessity of keeping a door which is a lot of hassle. Thus, an air curtain is one of those devices that provide a lot of utility. This energy-saving innovation is used in commercial and residential buildings to prevent insects, dust, and a wide range of other things from entering certain spaces. Furthermore, it ensures that the air in the building remains conditioned thereby, increasing the efficiency of the “air conditioners”, by not allowing the air to escape. Other than that, it allows the owners to utilize the space near the doors that would otherwise be blocked by bulky vestibules, etc. Air curtains generate a uniform stream of directed air, across an opening and create a barrier that inhibits the transfer of heat and particulate matter from one zone to the other. An appropriately designed system will create this barrier across the entire height and width of the opening.

Broadly, air curtains are of two types:

  1. Recirculating and
  2. Non-circulating air curtains.

The non-recirculating air curtain is more popular as it is more economical than the recirculating one.

Why do we need an Air Curtain?

Recirculating air curtains are a complex assembly of fans, poor grills, baffle filters, hepa filters, ducts, and plenum to create a uniform low. Thus, making installation difficult, time-consuming and costly.

In places such as airports, retail stores, and manufacturing units with a continuous movement of people, materials, or vehicles, a door wouldn’t be a viable option as it would be necessary to leave the door open leading to the air, pests, dust, and smell entering the conditioned environment. Air curtains provide an assurance of a well-sealed yet conditioned environment and offer a great level of comfort to the employees resulting in a happier workforce.

Moreover, in segments such as cold rooms, restaurants, hospitals, food, and dairy industries, it is vital to protect the air inside from being contaminated by the air outside. Even during the stormy season, air curtains ensure to keep debris and other outside substances away thus maintaining hygiene and a clean environment.

How does an air curtain work as a thermal barrier?

The door or shutter opens, if there is a thermal air temperature difference on both sides. The exchange of air starts, since the colder air is denser, it settles down and hot air rises up since it is lighter. Now the cold air tries to move out from the bottom of the door and hot air moves towards the colder side from the top of the door.

This continuous exchange of air leads to heavy energy loss. Thus when the Air Curtains start, it blows the air from top to bottom and creates an air wall along the width of the door, thus separating two different thermal conditions and acting like a barrier.

This leads to the saving of conditioned air and inhibits the entry of dust, mosquitoes, and flies.

Commercial air curtains are a great way to seal off an entryway to separate two different environments. For example, you might want to keep hot air out and air-conditioned air in. Or you might simply want to keep bugs and debris out of a work area. Air curtains, also known as air doors, create an air seal to prevent the environments from mixing.

Mitzvah represents high-quality air curtains and also they can evaluate, size, and order the right curtain for your application.

Posted on Author MitzvahCategories Air CurtainsTags , , ,

Mitzvah: 3 Myths about Air Curtain Price

 

air curtains price

Air Curtains are dependent on four major factors.

1. Material

If you are working on a project, you may choose from a wide variety of materials. The cost of materials will vary depending on the quality of the product, and this will be a factor in determining the price. It’s possible that the cheaper ones are of worse quality, while the more expensive ones may be relied upon to last longer. To save money, some people opt for lower-quality materials. Using low-quality materials may seem to be a good idea at present, but this might lead to a variety of problems in the future.

There can be a number of problems regarding the quality of material, like:

  • Durability
  • Aesthetic Look
  • Cost of the complete goods
  • Reputations

2. Human Workforce

When selling completed items, labor costs are a crucial component of the story. According to economic theory, labor costs, which are a component of the marginal cost of production, are a determining factor in pricing levels, and an increase in labor costs may lead to an increase in consumer prices. The extent to which changes in workforce compensation costs and consumer and final goods prices influence future price raises remains to be seen. The cost of a product or service increases with the size of the labor force.

3. Use of Machine

Innovation is the central element of corporate change and the driving force behind the use of existing technology, processes, and products, the kind of change that may have a significant influence on competitiveness. The following are some advantages of using a machine:

  • Machines are more efficient when they produce more with less energy and in less time.
  • When employees use machines, they may be more dedicated to their job.
  • As a machine, improvements in product quality and quantity lead to a very fast and large rate of production.
  • The costs of production and labor pay have been decreased.
  • Training enables people to develop their technical skills; Higher compensation improves the quality of life for competent operators.

4. Method

Costing and production methods are essential components for every business to assess and sustain profitability. To stay competitive in an ever-changing business climate and minimize costs that are passed on to consumers, organizations must be aware of all activities that create costs, lower the costs of operations, accelerate the speed to market, and so reduce the costs of production techniques. All of this would allow nimble organizations to introduce new goods, allowing them to remain ahead of the competitive curve, especially in new product development. Consequently, the procedures used to manufacture air curtains price have an effect on the final product. The greater the price, the more durable, sturdy, and hidden the techniques used to make high-quality items.

  • Since Man, Machine and Method are subjective and are responsible for Quality

Human labor, the use of machines, and the processes or methods themselves are all factors that are connected to one another and are subject to change. However, when everything is put together in the right way, it results in a trustworthy and high-quality product. When it comes to quality control, the smallest mistake might end up being fatal.

The term quality assurance (QA) is used in the manufacturing industry as well as the service industry to describe the systematic efforts made to ensure that the goods provided to customers meet contractual and other agreed-upon performance, design, dependability, and maintainability standards. QA is a word that is used in both industries. The major objective of quality control and assurance is the elimination of mistakes and shortfalls in product design and production.

  • But Material is the main constituent where Prices make an Impact

The quality of the materials used is one of the most important considerations when purchasing a product. Consumers have long believed that price and quality are strongly correlated and that as the price of a product increases, so will it is quality. Superior quality requires more attention to detail, which naturally takes more time and costs more money. Occasionally, a low-cost product does not include high-quality materials, but this is uncommon. And this marketing strategy is not sustainable. As a consequence, the choice of material remains the top priority for any company concerned with pricing. When a product is of good quality, it is more stable and endures for a longer period of time.

Mitzvah is a leading air curtain manufacturer and supplier company in India. The aim of this company is to make a hygienic and healthy atmosphere. This is an ISO Certified company, which provides the best quality air curtains at an affordable price. The best feature of Mitzvah air curtains is silent air curtains. Air Curtains Machine Reduces electricity bill by 50%.

Posted on Author MitzvahCategories Air CurtainsTags , , , ,

Why You Should Not Worry About Air Curtain Prices- A Detailed Guidebook

 

air curtains

As a business owner, you may have to deal with problems like ensuring customers are comfortable, saving energy, and keeping dust and pests out. The best way to solve these problems is to put an air curtain in the workplace. Air curtains are placed over the entrance door to make a strong air barrier that keeps clean air in and dirt and debris out. By stopping heat from escaping through open doors, an air curtain that is built well and works well can save your business a lot of money.

1. First to greet at the door

Almost every business owner is aware that open doors indicate to customers that a company is open for business. An open door is a friendly gesture that improves customer traffic substantially. Installing air curtains increases the flow of customers into your establishment while regulating the temperature inside. The air curtain greets the customer by directing a high volume of air pressure towards them, which also assists in removing dirt particles from the outside. Upon entering the facility, the temperature balance is the first and foremost thing they experience.

2. It saves Rs 7 per minute in expenses

An open door welcomes consumers, but it also draws frigid air. Traditional restaurant heating systems may be inefficient, particularly in big establishments with open doors. Air curtains provide an invisible barrier that keeps external air from entering and regulates the outflow of internal air, thus keeping the temperature within the dining room, bar, or walk-in cooler. This reduces the wear and tear on your heating or cooling system and saves you money on heating expenses. By limiting heat loss and operating in concert with current heating systems, an air curtain may optimize energy savings.

As a result, it saves Rs 7 per minute, as compared to the traditional heater, and also helps the heater last longer and work less.

3. Keeps Dust Away

While providing a refreshing breeze, the air curtain also creates an air barrier or air seal, preventing the majority of pollution from the outside and increasing the air quality standards inside the building, thereby providing a clean, pollutant-free environment and significantly reducing air infiltration through doorways.

4. Maintains Hygiene

Air curtains provide a pleasant and hygienic environment in a workplace by reducing flying insects and other airborne contaminants such as pollen, dust, and car exhaust. This is because they are designed to provide an effective barrier by recirculating facility air in a smooth flow across an open doorway, making it more difficult for outside air to penetrate the air curtain.

5. Easy to clean

Air curtains are simple to install, and they are also simple to clean and maintain since they demand no tedious work. An improved cover is meant to be easy to clean since it does not need disassembly of its pieces, ensuring a sanitary lifestyle at all times.

6. Toxins are bygone

An air curtain is meant to capture even the smallest airborne particles, including viruses and bacteria, to keep the air clean and healthy. This minimizes your likelihood of getting harmful diseases, enabling you to live a healthier lifestyle.

Some people only care about the price of the air curtain and choose a less performing air curtain or an unsuitable one, and most seem to think that God knows what the benefit of installing a huge air curtain on a small door will be. Nothing is far from the truth.

Well, Mitzvah wants you to understand all the necessities of buy air curtains prices.

Posted on Author MitzvahCategories Air CurtainsTags , , ,

7 Little Changes that will Affect Air Curtain Price

 

air curtain price

Air curtains or air doors are devices that help create an invisible blockage between the air outside your premises and the air inside your workplace without the need for bulky doors. Therefore, the mitzvah air curtains price is one of the devices that offer many benefits.

The main aim of this blog is to compare the measured effectiveness of an air curtain device and its price. Mitzvah describes some little changes that will affect air curtain price, Mitzvah brings some changes in Air curtains, which will definitely affect air curtains price and services.

There are some changes that will affect air curtain prices-

1) Thickness of Sheet and Extrusion

A decrease in the Thickness cannot be visually seen but will lead to increased vibrations in the machine over time.

2) 7 Tank Powder Coating Process

Not to do 7 Tank Powder Coating instead do a chemical wash, this shortcut will not be able to give a 500 Hours of Salt spray test.

There is a 7step procedure for the powder coating process-
Step 1: Degreasing the metal surface

The initial step of the powder coating tank process is to clean the metal surface of the air curtain of oil, grease, and debris. We often use both alkaline and acidic degreasers for the degreasing phase of the tank process. Alkaline degreasers consist of both alkalis and surfactants. It is often used in hot environments. On the other hand, an acidic degreaser is a solvent-based liquid. Their pH value is acidic. They are more expensive than alkaline degreasers and more effective at removing rust and grease in cold temperatures.

Step 2-Rinsing

The second tank in the tank process is cleaned with water after degreasing. The metal surface of an air curtain is washed with water to eliminate the degreasing effect. It restricts the use of chemicals in future procedures. Before moving on to the next stage, check that it has been well rinsed.

Step 3: Derusting of metal surfaces

After the surface of the metal has been cleaned with water, it is moved to the tank where it will be rust-free. The object is put into the third tank of the Powder Coating Tank Process, which is full of chemical solutions that remove rust. We use acidic chemicals to de-rust and pickle all surfaces to get rid of things like rust, scale, and oxide layers.

Step 4: Rinsing again

Rinse with water once again in the fourth tank of the powder coating process. The fourth tank of water wash eliminates the de-rusting chemicals and influences the metal surface. Because de-rusting chemicals are acidic in nature, this prevents them from further propagating in the process.

Step 5: Surface Activation

The subsequent step of the Powder Coating Tank Process is Surface Activation. This is entirely optional. Surface activation agents activate the metal during phosphate coating, resulting in a fine crystalline structure. As an outcome, corrosion resistance and adhesion properties will be upgraded.

Step 6: Phosphate of metal surfaces

In the Powder Coating Tank Process, the Phosphate Phase is the most crucial step. In general, the tank process is known as the phosphorizing process. We produce zinc phosphate solution for metal phosphate. The Zinc Phosphate Solution makes the coating on the surface of sheet metal uniform and smooth. Phosphorating gives the best outcomes in the process.

Step 7: Passivation

Passivation produces a chrome coating on the Zinc Phosphate surface. It increases the metal’s resistance to corrosion. It seals the pores on the surface of the sheet metal to provide superior corrosion resistance to phosphate coating.

3) Aluminium shell of the Motor

Using Metal shells in Motors, which can reduce the cost but will not be able to dissipate heat faster is the reason all car engines are built in aluminum.

  • The metal casing of the motor is mostly composed of cast iron, steel plate, and aluminum. The market continuously acknowledges the aluminum shell motor pursuit of motor & aesthetic attractiveness.
  • Since aluminum has a lower density, the machine weighs less as a whole. Aluminum moves heat better than iron, which helps the engine get rid of heat. Aluminum has low strength, is easy to work with and make, and cuts down on the cost of processing.
  • The advantages of using aluminum as a motor casing are that it is light, good at getting rid of heat, has good thermal conductivity, is easy to die-cast, has good plasticity, can stretch more than iron, makes less noise, and keeps the movement stable.

4) Copper Winding

Instead of expensive Copper use cheaper copper wire or Aluminum wire which will drastically reduce the cost.

Since it is reasonably inexpensive and has low electrical resistance (it is a good conductor), copper is the cheapest material with high conductivity. There are cheaper metals (aluminum or iron) and metals with greater conductivity (silver), but copper is in the “sweet spot” it is the cheapest high-conductivity material, since excessive resistance may cause the motor to overheat and even catch fire. Copper wire is the ideal material for motor windings. Gold and silver, two other great conductors, would be prohibitively expensive. Aluminum is likely the only alternate material available. Tiny conductor sizes are more difficult to wind and terminate, and less trustworthy. It fractures rapidly at small conductor sizes, especially when exposed to vibration.

From the above findings, it is evidently clear that copper is the best suitable metal to be used in motor winding. It is widely used in all types of motors and is relatively inexpensive in comparison to its alternatives.

5) 2 Rs. Rubber Seal Bearings

Either using bushes or zz bearings from Chinese manufacturers will reduce the cost.

There is a sealed version of many metallic rolling bearings. The metallic form of ball bearings usually requires seals to prevent dirt from entering the ball’s running surfaces. They may combine with the lubricant and render the bearing inoperable.

On the market, there are two types of ball bearings: open bearings and closed bearings. The 2 Rs. ball bearing is an everlasting, sealed bearing.

Consequently, the price of air curtains with a closed 2Rs. ball bearing will be somewhat more than that of a regular one. The question to consider, however, is whether you would forfeit the quality of the whole air curtain for such a cheap price, given that the motor uses ball bearings.

6) Virgin Plastic & Dynamic Balancing Blowers

You will find blowers in different colors which are added to camouflage mixing, and not doing the dynamic balancing which will induce vibrations and change the center of gravity and axis of motion and hence increase noise levels from bearings.

7) Precision in Machines

If the alignments and precision are not taken care of in fabrication and assembling and are not done with the right tools, it will ultimately give a lower cost but a short life.

Precision machining is the process of removing excess raw material from a workpiece while preserving the finish within close tolerances. Simply said, it entails reducing large quantities of material to smaller, more exact pieces that may meet highly stringent criteria. Cutting, milling, turning, and electrical discharge machining are all components of this process, which is often performed with the use of computer numerical control (CNC) machinery.

Posted on Author MitzvahCategories Air CurtainsTags , , ,

3 Terrible Outcomes When One Buys Cheap Air Curtains

Air Curtains

The air curtain is a multifunctional product that can be used in various fields. It is a versatile machine that can be used to solve a variety of problems we face every day. Air curtains have many advantages, which is why they are common in many industries and different fields. Air curtains come in a variety of sizes and can be installed in a variety of ways to achieve the desired effect. Installing air curtains in your business is the best step to solving many of your problems.

There is some outcome when buying cheap air curtains
Outlet Velocity:

Air curtain exhaust speed is one of the key factors affecting dust removal performance. In this paper, a numerical study is carried out on the effect of air curtain exhaust velocity on dust prevention effect using Fluent CFD software. A prototype dust air curtain was successfully used in a fully mechanized bar mitzvah. The air curtain prototype was simulated under conditions measured in the field.

The variation of the flow field and dust concentration on both sides of the air curtain with the outlet velocity of the air curtain under a given air curtain outlet width was numerically analyzed. The results show that the dust removal efficiency of the air curtain is the best when the air velocity of the air curtain is 5-6 m/s, the width of the air outlet is 20 mm, and the wind speed of the working face is 1 m/s.

Noise Level:

A typical air curtain can emit a sound level of about 50 decibels, which is roughly equivalent to a quiet day in a residential area or a normal conversation level indoors.

Considering how much noise a fan or air curtains can make, it’s no surprise that some business owners are concerned about air curtain noise. Noisy Air curtains can be especially distracting, as most dampers only open intermittently when someone opens a door or window. Of course, you don’t want a gust of wind interrupting everyone’s conversation or activity every time the door opens.

Floor Pattern from Top to Floor:

Find your floor-mounted air curtain easily amongst the 5 products from the leading brands on Mitzvah, the architecture, and design specialists for your professional purchases.

High-rise constructions had been one of the first to use revolving doors. The skilled colossal stress was brought on by means of air speeding through the building. This stress was once extreme ample to reason problems, even with opening the doors. Revolving doorways have been designed to relieve stack impact stress and manage indoor temperatures. However, there are sure areas of construction that require more assistance to stop temperature changes.

In phrases of electricity savings, the use of a revolving door in your entrance is the most positive entrance solution. Air curtains have been developed in particular for revolving doorways to hold this impact at the entrance. This gives you the chance to minimize electricity consumption even extra by way of decreasing warmness loss in the iciness and stabilizing air-conditioned areas in the summer.

Posted on Author MitzvahCategories Air CurtainsTags , , , ,